Hotmelt Machine

Hotmelt Machine

Complete solutions for precise application of hot-melt adhesives in a wide variety of markets

B4 Series

Technical Characteristics B4-P (piston) B4-E (gear)
Tank capacity 4 liters 4 liters
Maximum pumping rate (Depending on adhesive type) 29.3 kg/h pump 7 cc 6 kg/h pump 2 cc/rev (50 rpm)
Maximum melting rate (Depending on adhesive type) 6 kg/h 6 kg/h
Number of outputs 2 2
Temperature range 40 to 200 ºC 40 to 200 ºC
Temperature control RTD ±0.5 ºC (±1 ºF) RTD ±0.5 ºC (±1 ºF)
Maximum working pressure 81.6 bar (1183 psi) 40 bar
Maximum installation power (at 230 VAC) 3,680 W (16A) 3,680 W (16A)
Electrical requirements LN ~ 230V 50/60 Hz + PE LN ~ 230V 50Hz + PE
External functions Temperature ok output Temperature ok output
External standby activation External standby activation
On/Off Motor pump Dimensions (LxAxH) 600x320x354 mm 600x320x354 mm
Weight 36 kg 38 kg
OPTIONS
Temperature range 40 to 230 °C 40 to 230 °C
Low level sensor Capacitive (with warning light) Capacitive (with warning light)
Granulate feeder Yes Yes
Automatic pressure control (VP200) Yes No
External connector pump activation No Yes

Hotmelt Hose

TECHNICAL FEATURES  STANDARD VERSION ANTI-MOISTURE VERSION
Pt100 Ni120 NTC (R) Pt100 Ni120
Available diameters 8, 13, 16 and 20 mm 8 mm 8 mm
Available lengths (enquire) From 0.6 to 14 m From 0.6 to 8 m From 0.6 to 7.2 m
Max. operating temperature Up to 230ºC
Temperature sensors RTD Pt100 or Ni120, NTC (R) (thermocouple J, enquire)
Max. operating pressure  120 (Ø8) / 100 (Ø13) / 70 (Ø16) / 65 (Ø20) bar at 200ºC
Max. curvature radius 200 (Ø8) / 300 (Ø13) / 350 (Ø16) / 400 (Ø20) mm
Hydraulic connection Female nut JIC 9/16′ (Ø8) 3/4′ (Ø13), 1 1/16′ (Ø16) M30x1.5 (Ø20) Female nut M16x1.5 Female nut JIC 9/16′ (Ø8) 3/4′ (Ø13), 1 1/16′ (Ø16) M30x1.5 (Ø20)
Electrical power supply 200 or 230 V AC (control from the melting unit)

Manual Application

Easy to operate, lightweight, ‘Meler’manual applicators are highly robust and reliable mechanical components that guarantee a high level of precision and uniformity in the application of adhesive. Its complete 360º angle of rotation, allows in many applications a wide range of movement and flexibility.

TECHNICAL SPECIFICATIONS Manual Application
Heating time 30 min.
Max. operating temperature up to 230°C.
Temperature control thermo resistance.
Temperature precision ±0.5º C.
Hydraulic Pressure >100 bar.
Voltage  230 Vac, 50/60 Hz.
Electrical Consumption 120W.
Method of activation via trigger with safety catch.
Angle of rotation 360º.
Weight 750 grams.
Complete hose-applicator-nozzle kits are available, plus standard length hoses from 2,4 to 14 meters and different nozzles diameter.

Micro Precision

TECHNICAL CHARACTERISTICS AND DIMENSIONS
Max. operating temperature 200ºC (392ºF) Pneumatic connection quick disconnect; insulating tubes
Temperature control RTD ±0.5ºC (±1°F) Operating speed (*) 8.500 dots/ min
Supply voltage 230 VAC, 50 Hz Minimum dot dimension (*) 2.6 mm
Heating power 100 W Fixation clamp Ø12 mm rod
Max. hydraulic pressure 81,6 bar (1.183 psi) Weight 720 g, complete applicator (ready to use)
Filter 100 mesh (standard), integrated (*) Depends on the type of adhesive, type of controller and solenoid valve.
Air pressure supply 6 bar; dry, clean, unlubricated
Solenoid valve voltage 24 VDC

Micron +

Technical Characteristics Micron +
Melting rate* from 9.0 to 30 kg/h.
Pumping capacity* 29.3 kg/h for 7 cc pump (*); 66 kg/h for 19 cc (*) pump.
No. of outlets 2,4 or 6 electrical outlets – 6 hydraulic outlets.
Range of temperatures 0 to 200°C (32 to 392° F).
Temperature control Pt100, Ni120 or NTC-R.
Maximum working pressure (up to 6 bars) 81.6 bar (1183 psi).
External features INPUTS: unit on/off, standby, activity control (input signal for
auto standby/off), pump on-off, coms on-off, inhibition of
electrical outlets.OUTPUTS: low adhesive level, pump on, standby, temperature OK,
temperatures at set points, error, level error (warning light), feeding fault.
Electrical requirements 1N ~ 230V 50/60Hz + PE or 3N ~ 400V 50/60Hz + PE.
Options -Range of temperatures from 0 to 230°C (32 to 446°F).
-VP-200 automatic pressure control.-Transformer base for 400 VAC without neutral (not
available in 35 version).-Air intake filter,-Low level detector (not available in 230°C) or capacitive
sensor with or without warning light.-Automatic adhesive feeder.

MICRON MOD

TECHNICAL FEATURES
Melting capacity”:  15.5 kg/h
Pumping capacity”): 29.3 kg/h, 7 cc pump
No. of outputs: 2, 4 or 6
Temperature range: 40 to 200°C [104 to 392°F)
Temperature control:  RTD + 0,5°C [+ 1°F]
Maximum working pressure [6 bar): 81.6 bar (1,183 psi)
Maximum installed power [ 230 VAC): 4,820 W (2 outputs), 7,220 W [4 outputs) and 9,620 W [6 outputs)
External functions: Temperature outputs OK,  Input under maintenance, External output inhibition control.
Electrical requirements: 1 ~ N/PE 400/230V 50/60 Hz  or 3 ~ N/PE 400/230V 50/60 Hz
Dimensions (L x H x W) and Weight: 587 x 377 x 577 y 47 kg
(w/o automatic adhesive charging system].
Options: Automatic pressure control VP-200, Tower light.
* According to the type of adhesive.

MICRON+ GEAR

MICRON + 5 MICRON + 10 MICRON + 20 MICRON + 35
MELTING RATE* 9 kg/h 13,5 kg/h 19 kg/h 30 kg/h
PUMPING RATE* SIMPLE PUMP: 1, 2.5, 4, 8 cc/rev / DOUBLE PUMP: 2×0.93, 2×1.86, 2×3.71, 2×4.8 cc/rev
NUMBER OF OUTPUTS 2,4 or 6 with one pump — 2 or 4 with two pumps
TEMPERATURE RANGE 0 to 200 °C (32 to 392 °F)
TEMPERATURE CONTROL Pt100, Ni120 or NTC-R
MAXIMUM WORKING PRESSURE (TO 6 BAR) 90 bar (1.305 psi)
MAXIMUM INSTALLATION POWER 1 simple pump/ 2 outputs 1 simple pump/ 2 outputs 1 simple pump/ 2 outputs 1 simple pump/ 2 outputs
1x 6,9KW/ 3 x 3,0KW 1 x 8,0KW/ 3 x 4,0KW 1 x 8, 5KW/ 3 x 4,5KW 1x 10,0KW/ 3 x 4,3KW
1 simple pump / 4 outputs 1 simple pump / 4 outputs 1 simple pump / 4 outputs 1 simple pump / 4 outputs
1x 10,5KW/ 3 x 4,0KW 1x 11,6KW/ 3 x 4,0KW 1x 12,1KW/ 3 x 4,5KW 1x 13,5KW/ 3 x 6,1KW
1 simple pump / 4 outputs 1 simple pump / 6 outputs 1 simple pump / 6 outputs 1 simple pump / 6 outputs
1x 14,2KW/ 3 x 5,8KW 1x 15,2KW/ 3 x 5,8KW 1x 15,6KW/ 3 x 5,8KW 1x 17,2KW/ 3 x 7,9KW
2 simple pumps / 2 outputs 2 simple pumps / 2 outputs 2 simple pumps / 2 outputs 2 simple pumps / 2 outputs
1 x 8,3KW/ 3 x 3,3KW 1x 9,3KW/ 3 x 4,0KW 1x 9,8KW/ 3 x 4,5KW 1x 11,3KW/ 3 x 5,3KW
2 simple pumps / 4 outputs 2 simple pumps / 4 outputs 2 simple pumps / 4 outputs 2 simple pumps / 4 outputs
1x 11,9KW/ 3 x 4,6KW 1x 12,9KW/ 3 x 4,4KW 1x 13,4KW/ 3 x 4,6KW 1x 14,9KW/ 3 x 7,1/KW
EXTERNAL FUNCTIONS INPUTS: Unit on-off / standby / activity control / pumping on-off / communications on-off / shooting inhibition (with pattern controller integrated / electrical outputs inhibition
OUTPUTS: Adhesive level (nc) / pumping on / standby on / temperature zones ok / alarms on / unit ready / adhesive level (no)
ELECTRICAL REQUERIMENTS 1N ~ 230V 50/60Hz + PE / 3N ~ 400V 50/60Hz + PE / 3 ~ 230V 50/60Hz + PE
WORKPLACE TEMPERATURE 0 to 40°C

NC Series

Technical Characteristics NC Series
Operating temperature up to 230ºC (446ºF)
Max. working pressure 90 bar (1.305 psi)
Max. pneumatic pressure 6 bar; dry, clean, unlubricated
Operating speed  (*) up to 4.800 cycles/ minute
Temperature control RTD ±0.5ºC (±1°F) (Ni120 or Pt100)
Supply voltage 230 VAC, 50/60 Hz (from the melter unit)
Solenoid valve voltage 24 VDC
(*) Depending on the type of adhesive

PS20

TECHNICAL FEATURES PS20
Drum dimensions Ø280 (inner diameter) x 400mm (up to 20 litre)
Type of melting platen Smooth Axial platen
Melting rate (*) 9-10 kg/h 18-20 kg/h
Pumping capacity (*) 1, 2.5, 4 and 8 cc/rev single pump
2×0.93, 2×1.86, 2×3.71 and 2×4.8 cc/rev double pump
Number of pumps 1 single pump or 1 double pump
Number of hydraulic outputs 2 per pump (3/4’ UNF thread)
Number of electric outputs 2 or 4 outputs (Standard version)
Motor power 0.250 kW
Speed 10-80 rpm (range 0-100 rpm)
Temperature range 40 to 200ºC
Temperature control RTD ±0,5ºC
Maximum power pressure 80 bar (1.160 psi) (recommended not exceed 70 bar)
By- pass valve Pneumatic (manual regulation)
Maximum power supply
1 single pump/ 2 outputs 5.000 W/ per phase
1 single double/ 4 outputs 5.000 W/ per phase
External functions Temperature ok output, Empty drum output, Standby input, Motor start-stop external control, Motor speed external control
Electrical requirements 3N ~ 400V 50/60 Hz + PE
Options Tower light, Automatic air injection system for platen pulling out
(*) According to adhesive type, platen type and working conditions

PS200

 

TECHNICAL FEATURES PS200
Drum dimensions Ø571 (inner diameter) x 950mm (up to 200L)
Type of melting platen Smooth, axial platen or parallel platen
Melting rate (*) Up to 165 kg/h
Pumping capacity (*) 1, 2.5, 4, 8, 15, 20 and 30 cc/rev single pump
2×0.93, 2×1.86, 2×3.71 and 2×4.8 cc/rev double pump
Number of pumps 1 single pump or 1 double pump
2 single pumps up to 8 cc/rev
Number of hydraulic outputs 2 per pump (3/4’ UNF thread)
Number of electric outputs 2 or 4 outputs (Standard version)
Motor power 0.375, 0.55, 0.75, 1.1 kW depending on the type of pump
Speed 10-80 rpm (range 0-100 rpm)
Temperature range 40 to 200ºC
Temperature control RTD ±0,5ºC
Maximum power pressure 80 bar (1.160 psi) (recommended not exceed 70 bar)
By- pass valve Pneumatic (manual regulation)
Maximum power supply
1 single pump/ 2 outputs 9.300 W/ per phase
1 single double/ 4 outputs 10.500 W/ per phase
External functions Temperature ok output, Empty drum output, Standby input, Motor start-stop external control, Motor speed external control
Electrical requirements 3N ~ 400V 50/60 Hz + PE
Options Tower light, Automatic air injection system for platen pulling out
(*) According to adhesive type, platen type and working conditions

SDA Smart Dosing

Technical Characteristics SDA Smart Dosing
Precision Rate 1% Tolerance (Max.)
1,5% Tolerance (for a CPK = 1,67)
Speed Lines 150…300mm/s
Flow Rate (*) Min. 6g/min  –  Max. 400g/min
(* Depending on the pump 1cc, 2cc, 4cc)
Time response for bead sequences Min. 0,9s for ±8 g/m change
Min. 0,3s for ±1,6 g/m change
Applicator Pressure 80 bar (1305-1160 psi)
Equipment Feeding Pressure 30 bar (392-580 psi)
Max. Module Pneumatic Pressure 6 bar; dry, clean, unlubricated
Applicator Temperature Control (Pt100, Ni120)
Applicator Operating Temperature Up to 200 ºC  (392 º F) (see adhesive supplier recommendations)
Environmental Conditions Ambient Temperature: 0… 40ºC
Relative Humidity: 90% HR max. (at 30ºC)
Supply Voltage 230 VAC, 50/60 Hz (from the melter unit)
Applicator Mass (approx.) 4,5kg

Swirl Application

Technical Characteristics Swirl Application
Max. operating temperature up to 230 ºC (446 ºF)
Heating power depending on the configuration used
Max. hydraulic pressure 90 bar (1305 psi)
Max. pneumatic pressure 6 bar; dry, clean and non-lubricated
Operating speed (*) up to 4800 cycles/min
Temperature control RTD ±0.5ºC (±1°F) (Ni120, Pt100 or NTC-R)
Power suppy voltage 230 VAC, 50/60 Hz (from the melter unit)
Solenoid valve voltage 24 VDC
(*) Depends on the type of adhesive.
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